Our 50,500 square foot facility is located near Cleveland, Ohio. We operate 33 horizontal injection presses with clamping forces ranging from 38 ton to 500 ton. All molding machines are equipped with RJG e-dart systems that are used for process monitoring and control. This enables us to segregate non-conforming parts and even shut the press down if the process exceeds the alarm band values set around the process template. We also utilize a variety of equipment to provide: automatic insert loading, over molding, two material molding, and automatic post mold degating.
In addition to our main molding room, we have a climate controlled area for post mold machining which includes CNC turning, milling, and drilling as well as final assembly.
Our blank blank square foot tool room includes an extensive bench area for preventative maintenance as well as key tool making equipment. Each mold bench is a complete work cell for inspection, maintenance and testing our customer’s molds. All molds are thoroughly cleaned utilizing ultrasonic technology and dry ice blasting. If mold problems occur, our on-site tooling support allows direct communication with production and engineering. This facilitates effective rapid response.
Horizontal Presses: 33, 38-500 ton
Inspection Equipment: Optical Comparator, Moisture Analyzers, CMM, ROI Vision System
CAD/CAM Software: AutoCAD, Creo 3.0 Parametric (Pro-Engineer)
Tool Room: Jig Grinding, Surface Grinding, Centerless Grinding, Ram EDM, CNC Milling, CNC Turning, CNC Vertical Machining Center
Secondary: Machining and Assembly